Module Details

Module Code: MODL C1405
Module Title: Digital Modelling and Materials
Title: Digital Modelling and Materials
Module Level:: 6
Credits:: 5
Module Coordinator: Eileen Doyle
Module Author:: Brian Casey
Domains:  
Module Description: Introduce the learner to engineering materials and 3D form generation for industrial design. The module will introduce the major classes of materials, their typical properties and some example usecases. Through the use of parametric CAD these materials will be modeled and presented as basic designs suitable for workshop production. The sketch environment and the feature generation part environment will be the primary focus of the CAD elements presented.
 
Learning Outcomes
On successful completion of this module the learner will be able to:
# Learning Outcome Description
LO1 Demonstrate an understanding of material types, their properties, and their impact on product design
LO2 Perform basic materials selection for the production of both manufactured products and prototypes and provide a supporting rationale for their choice through primary and secondary research
LO3 Create 3D forms through the use of parametric CAD software and translate these forms to 2D representation suitable for use in the prototype workshop for model creation
LO4 Explain and illustrate the relationship between 3D form generation and the realisation of a design as a material artifact
Dependencies
Module Recommendations

This is prior learning (or a practical skill) that is recommended before enrolment in this module.

No recommendations listed
Co-requisite Modules
No Co-requisite modules listed
Additional Requisite Information
None
 
Indicative Content
Materials in design
Providing a historical perspective on materials with particular emphasis on the explosion of new materials in the 20th century and co-evolution of modern materials and the industrial design discipline. The use of case study examples illustrate these points
Material Properties
Examining the classification of materials (metals, polymers, ceramics, glass and hybrid) and through this classification exploring the typical structure/property relationships of these materials types and their typical usecases
Introduction to 3D form generation using parametric CAD
Following a general introduction to CAD the core concepts of parametric modeling using CAD are explored and the CAD software is used in the creation of geometric forms. These forms are translated to 2D designs suitable for use in the workshop for model manufacture
Workshop materials handbook
Application of acquired materials knowledge in conjunction with the 3D representation to create a handbook of workshop materials typically used in the production of design models and sketch model prototypes
Resources Computer Lab
Access to a dedicated computer lab with suite of software (SolidWorks, PhotoView 360, KeyShot and Adobe Creative Cloud Suite). Lecturer workstation connected to an overhead projector, projection screen and white board
Resources Computers/Plotters/Printers
In this year each learner requires the use of a personal computer of suitable specification to run software used on the design programme. There should be access to printing and plotting facilities in order to complete final deliverables
Resources Studio
Access to a shared studio space with dedicated work stations and group work areas to facilitate project work and peer learning
Module Content & Assessment
Assessment Breakdown%
Project100.00%

Assessments

Full Time

No Continuous Assessment
Project
Assessment Type Project % of Total Mark 50
Timing End-of-Semester Learning Outcomes 1,2
Non-marked No
Assessment Description
Project work to produce a materials handbook covering a range of materials used in high volume product manufacture and more specifically the materials utilized in design prototype development
Assessment Type Project % of Total Mark 50
Timing n/a Learning Outcomes 3,4
Non-marked No
Assessment Description
Through the use of parametric CAD, the learner should produce a range of 3D digital designs and 2D technical drawings suitable for use in a modelmaking workshop situation. These 3D designs should be annotated to include material information and material/form relationships
No Practical
No End of Module Formal Examination
Reassessment Requirement
Coursework Only
This module is reassessed solely on the basis of re-submitted coursework. There is no repeat written examination.
Reassessment Description
Reassessment consisting of a project incorporating all elements of the learning outcomes. This reassessment project will require access to parametric CAD software and computer hardware capable of running same. Internet access to conduct research would also be required.

SETU Carlow Campus reserves the right to alter the nature and timings of assessment

 

Module Workload

Workload: Full Time
Workload Type Workload Category Contact Type Workload Description Frequency Average Weekly Learner Workload Hours
Studio Based Learning Contact A mixture of lecture delivery of content and studio-based learning wherein the newly acquired knowledge is used to work through case study based materials problems. Every Week 1.00 1
Lab/Lecture Contact A mixture of lecture and practical application of CAD to the creation of 3D geometric forms 2D technical drawings. Every Week 2.00 2
Independent Learning Time Non Contact Independent research and analysis in generating a catalog of materials with reference to their typical applications and supporting information of how their structure/property relationships make them suitable for these applications. Every Week 3.00 3
Independent Learning Time Non Contact Self-directed work utilizing CAD software to complete assigned tutorials and generate project outputs. Every Week 3.00 3
Total Weekly Contact Hours 3.00
 
Module Resources
Recommended Book Resources
  • Rob Thompson. (2007), Manufacturing Processes for Design Professionals, Thames & Hudson Ltd, London, p.528, [ISBN: 0500513759].
  • Chris Lefteri. (2014), Materials for Design, Laurence King Publishing, p.256, [ISBN: 1780673442].
Supplementary Book Resources
  • Jim Lesko. (2008), Industrial Design: Materials and Manufacturing Guide, John Wiley & Sons, p.250, [ISBN: 0470055383].
  • Douglas Bryden. (2014), CAD and Rapid Prototyping for Product Design, Laurence King Publishing, p.176, [ISBN: 9781780673424].
This module does not have any article/paper resources
This module does not have any other resources
Discussion Note: