Module Details

Module Code: MANU C2F02
Module Title: Manufacturing and CAD
Title: Manufacturing and CAD
Module Level:: 6
Credits:: 10
Module Coordinator: Cathal Nolan
Module Author:: Joe Dillane
Domains:  
Module Description: The aim of this module is to provide students with an in depth understanding of manufacturing, the design process and computer aided methods.
 
Learning Outcomes
On successful completion of this module the learner will be able to:
# Learning Outcome Description
LO1 Demonstrate an understanding of the manufacture of components and assemblies in a workshop environment, selecting appropriate fabrication techniques to ensure safe manner of operation.
LO2 Demonstrate an understanding of the procedure for conducting a risk assessment, implementing control measures and resulting risk reduction.
LO3 Demonstrate an understanding of measurement and inspection procedures.
LO4 Develop 3D models and assemblies, and the generation of 2D drawings of these components using CAD systems.
LO5 Describe and implement various computer aided methods.
Dependencies
Module Recommendations

This is prior learning (or a practical skill) that is recommended before enrolment in this module.
No recommendations listed
Co-requisite Modules
No Co-requisite modules listed
Additional Requisite Information
No Co Requisites listed
 
Indicative Content
CAD Modelling & Design
Part/Assembly design using industry standard parametric modelers, Design for manufacture principals Parametric equations, part configurations, design tables, excel based design tables Features, Weldments, Surfaces, Sheet metal, Intro to tolerancing, introduction to assembly design, introduction to working drawings, templates, Plant layout design.
Manufacturing methods
Advanced turning and milling (machining to a tolerance, how to set up for multiple operations, datums, tool setting and selection, sequence of operations, Component indexing using the dividing head for Gear and Spline Cutting) Surface grinding. Rapid Prototyping - 3D Printing Advanced Welding techniques
Workshop safety and risk assessment.
Understand the procedures for conducting a risk assessment of a workplace, Understand the procedures for conducting a risk assessment of a new piece or modified piece of machinery, Machinery Directive and International Standards of machine design
Introduction to Measurement and Inspection
Understand the operation of mechanical, optical, pneumatic, electrical and electronic comparators. Understand and carry out the measurement of screw thread and gear teeth. Surface texture in terms of BS 1134 and BS 2634
Module Content & Assessment
Assessment Breakdown%
Continuous Assessment20.00%
Project35.00%
Practical45.00%

Assessments

Full Time

Continuous Assessment
Assessment Type Written Report % of Total Mark 10
Timing Week 5 Learning Outcomes 1,2
Non-marked No
Assessment Description
Risk Assessment
Assessment Type Examination % of Total Mark 10
Timing Week 12 Learning Outcomes 1,3
Non-marked No
Assessment Description
Class Test
Project
Assessment Type Project % of Total Mark 15
Timing Week 8 Learning Outcomes 4,5
Non-marked No
Assessment Description
3D Design of a mechanical system - Stage 1 (Parts)
Assessment Type Project % of Total Mark 20
Timing End-of-Semester Learning Outcomes 4,5
Non-marked No
Assessment Description
3D Design of a mechanical system - Stage 2 (Assembly, analysis & drawings)
Practical
Assessment Type Practical/Skills Evaluation % of Total Mark 45
Timing Every Week Learning Outcomes 1,2,3
Non-marked No
Assessment Description
Mechanical workshop fabrication projects:
No End of Module Formal Examination
Reassessment Requirement
Repeat the module
The assessment of this module is inextricably linked to the delivery. The student must reattend the module in its entirety in order to be reassessed.
Reassessment Description
Learners that fail but achieve a minimum final percentage of 30% in the module will be eligible for one or more of the following: Submit assignment, Re-submit components, Practical examination or Presentation.

SETU Carlow Campus reserves the right to alter the nature and timings of assessment

 

Module Workload

Workload: Full Time
Workload Type Workload Category Contact Type Workload Description Frequency Average Weekly Learner Workload Hours
Lecture Contact No Description 12 Weeks per Stage 2.00 24
Laboratory Contact No Description 12 Weeks per Stage 3.00 36
Lab/Lecture Contact No Description 12 Weeks per Stage 2.00 24
Independent Learning Non Contact No Description 15 Weeks per Stage 11.07 166
Total Weekly Contact Hours 7.00
 
Module Resources
Recommended Book Resources
  • R. S. Rhodes,Roland Swetnam Rhodes,L. B. Cook,Leo Brian Cook. Basic Engineering Drawing, Longman Publishing Group, p.182, [ISBN: 0582065941].
  • Éanna Ó Broin. Technical Draughtsmanship, [ISBN: 0717116522].
  • Matt Lombard. Solidworks Bible, John Wiley & Sons, p.1249, [ISBN: 9781118508404].
  • S. C. Black,Vic Chiles,A. J. Lissaman,S. J. Martin. Principles of Engineering Manufacture, Halsted Press, p.637, [ISBN: 0470235586].
Supplementary Book Resources
  • Mikell P. Groover. Automation, Production Systems, and Computer-integrated Manufacturing, Pearson Educacion, p.831, [ISBN: 0132070731].
  • Mikell P. Groover. Principles of Modern Manufacturing, [ISBN: 0470505923].
  • Serope Kalpakjian,Steven R. Schmid. Manufacturing Engineering and Technology, Prentice Hall, p.1295, [ISBN: 0131489658].
This module does not have any article/paper resources
Other Resources
Discussion Note: